Triple acting balers – PTC range
Triple acting Danieli Henschel balers have been successfully and reliably used in a wide range of applications for many decades, including in the car industry, at scrap yards and at steel works. The baling presses are used to produce both steel and non ferrous scrap. The product line includes machines supporting bale dimensions of between 300 x 300 mm and 600 x 750 mm.
The baling presses are largely designed to be suitable for installation, use and operation in a scrap yard. The precise and careful manufacturing process delivers machines that function fault-free and with low wear, ensuring a long lifespan.
Very wide range of shearing ram baling presses to satisfy any customer requirement: production, bale size, etc.
Machine installation especially well-suited to the industrial environment.
Robust baling presses design for continuous, heavy-duty operation whatever the product to be processed: steel, aluminium, copper, stainless steel, etc.
Complete turnkey supply of a series of equipment to satisfy customer requirements: automation of an industrial production line upstream and downstream from the press.
Optimisation of bale handling, storage, and transport costs: high densification, uniform volumes (bales of equal length).
Improved performance of smelting the bales.
Machine installation especially well-suited to the industrial environment.
Robust baling presses design for continuous, heavy-duty operation whatever the product to be processed: steel, aluminium, copper, stainless steel, etc.
Complete turnkey supply of a series of equipment to satisfy customer requirements: automation of an industrial production line upstream and downstream from the press.
Optimisation of bale handling, storage, and transport costs: high densification, uniform volumes (bales of equal length).
Improved performance of smelting the bales.
Continuous feeding with a conveyor or a grab.
The starting of the cycle can be controlled by a weighing hopper or a level detector.
Shearing of bulky waste by forward movement of the precompression ram.
Automatic and continuous compacting cycle.
Optimised production and bale densification by adjusting the number of precompressions
Bale ejection via ramp or conveyors.
The starting of the cycle can be controlled by a weighing hopper or a level detector.
Shearing of bulky waste by forward movement of the precompression ram.
Automatic and continuous compacting cycle.
Optimised production and bale densification by adjusting the number of precompressions
Bale ejection via ramp or conveyors.
The PTC Range of baling presses has the following characteristics:
– Final compression force of up to 1270 t
– Installed power of up to 360kW
– Bale size (output) of up to 750 x 600 mm
– Steel/copper output of up to 56 tph
– Aluminium output of up to 20 tph
– Final compression force of up to 1270 t
– Installed power of up to 360kW
– Bale size (output) of up to 750 x 600 mm
– Steel/copper output of up to 56 tph
– Aluminium output of up to 20 tph
Ergonomics
- Easy implementation, suitable for the requirements of an industrial environment
- Continuous automatic operation
- Human/machine interface via touch-screen display
Working life
- Long, oversized ram guidance
- The compression chamber is sprayed with an appropriate lubricant according to the material being processed
- Easy adjustment of blade sets and wear plates via simplified adjustment of the lower floor (patented system)
- Appropriate grooves in the abrasion-proof wear plates according to the product being processed
Maintenance
- Centralised and protected maintenance
- Easily interchangeable wear plates
- Easy ram removal without disassembling the compression cylinders
- Automatic ram lubrication
GSM modem or telephone line for telediagnosis
Hydraulique power unit
- Electric version compliant with latest European directives
- Industrial hydraulic pumps
- Lower energy costs through controlled use of the hydraulic system
Safety
- In compliance with the machine directive 2006/42/EC
- Limitation of bodily risks by protection and covering of risk areas (moving rams)
- Securing of maintenance areas
- Hydraulic hose whiplash protection
Available equipment
- Different systems or technologies to feed the press: conveyor, fixed or removable hopper, weighing system, loading bucket, etc.
- Different systems or technologies to eject the bales: conveyor, ramp, non-return system, loading platform, automatic or manual bale routing
Applications