Complete shredder plants – DCR range

Through a continuous process of product development, Danieli Centro Recycling scrap automobile shredder plants combine technical ingenuity with engineering excellence. A complete service is available to the scrap shredder operator, from full turnkey design, manufacture and installation of new integrated facilities to the supply of replacement rotors and wear parts.
At existing sites, our experienced engineers can offer new insight and practical solutions to modernise and enhance production output, metal recovery and overall efficiency.

complete shredder plants
Very wide range of shearing ram baling presses to satisfy any customer requirement: production, bale size, etc.
Machine installation especially well-suited to the industrial environment.
Robust baling presses design for continuous, heavy-duty operation whatever the product to be processed: steel, aluminium, copper, stainless steel, etc.
Complete turnkey supply of a series of equipment to satisfy customer requirements: automation of an industrial production line upstream and downstream from the press.
Optimisation of bale handling, storage, and transport costs: high densification, uniform volumes (bales of equal length).
Improved performance of smelting the bales.
Continuous feeding with a conveyor or a grab.
The starting of the cycle can be controlled by a weighing hopper or a level detector.
Shearing of bulky waste by forward movement of the precompression ram.
Automatic and continuous compacting cycle.
Optimised production and bale densification by adjusting the number of precompressions
Bale ejection via ramp or conveyors.
shredder infeed
VOC dedusting system
rotor maintenance on shredder
Infeed systems
  • Tilt Tables
    The Tilt Table is manufactured in heavy plate sufficient in strength to absorb impact forces during loading and is mounted on a separate frame.
    A single hydraulic cylinder is provided for lifting the table to the feeding position.
  • Infeed Conveyors
    The conveyor frame is constructed from heavy steel plate and rolled section to provide a massive rigid construction in the loading area; the sidewalls are constructed from thick steel plate.
    Within the side frames, labyrinth seals are installed to prevent lateral spillage and eliminate chain damage. The conveyor belt is an assembly of steel plate fabrications, stiffened and fitted with welded section ‘piano’ type hinges. All rollers and rails are manufactured from hardened steel alloy in order to reduce wear and ensure prolonged operational life.
Environmental Protection, Material Cleaning & Separation Equipment
  • Danieli Centro Recycling design, manufacture and install state of-the-art-scrap shredder air cleaning systems to ensure low dust emissions. Based upon closed-loop technology, our plants meet and exceed all current and projected prominent environmental requirements and legislation.
  • Unique separation plant configurations offer maximum metal recovery which may be simply coupled to practical off-line Shredder Light Fraction (SLF) processing alternatives.
Maintenance
  • Rotor Lifting Device for easy and safe maintenance access
  • Hydraulically opened & latched Top Section for easy and safe maintenance access to Middle Section liner plates
  • Hydraulically operated Top Discharge Grid Closing Door
  • Hydraulically fixed Anvil
Applications