• DCR – Shredding plant
  • DCR – Shredding plant
  • DCR – Shredding plant
  • DCR – Shredding plant
  • DCR – Shredding plant
  • DCR – Shredding plant
  • DCR – Shredding plant
  • DCR – Shredding plant

DCR – Shredding plant

Through a continuous process of product development, Danieli Lynxs scrap automobile shredder plants combine technical ingenuity with engineering excellence.

A complete service is available to the scrap shredder operator, from full turnkey design, manufacture and installation of new integrated facilities to the supply of replacement rotors and wear parts.

At existing sites, our experienced engineers can offer new insight and practical solutions to modernise and enhance production output, metal recovery and overall efficiency.

 We deliver scrap & automobile shredders starting from 600kW (800 Hp) right up to 7,500kW (10,000 Hp) that offer world leading performance and reliability at industry leading low operating costs.

Specific advantages

  • High-inertia long-ife totally enclosed capped Rotor
  • Heavy-duty Rotor Bearing Housings
  • High impact resistant Top Discharge Grid
  • High impact resistant alloy steel liner plates
  • High-speed single-stroke hydraulic Hammerpin Puller
  • Single unified base structure for increased stiffness & strength in vicinity of anvil
  • Inventive Lower Grid arrangement for increased discharge area
  • Separate replaceable Chute Nose fabrication
  • Separate replaceable Hinge Bracket between Base and Middle sections
  • Modified Middle Section Side Liner wear plates for long life
  • Reject Door
  • New ring frame Compression Feeder configuration
  • Integrated water based Dust Suppression System as standard

Working process

  • Our innovative mill geometry and one-touch computer-based Maximise control system gives high throughput with low power consumption.
  • Comprehensive material disintegration ensures optimum separation and non-ferrous product yield.
  • State-of-the-art dust extraction, suppression and control techniques mean that all our equipment meets current and foreseeable statutory environmental requirements..
Maintenance

Non-ferrous

  • Clean steel scrap
    > Clean low copper content high-density fragmentised steel scrap
    > Open fragment form prevents non-ferrous inclusions
  • Effective separation and recovery
    > Uniform fragment size allows non-ferrous metal separators to be set for narrow range and hence at their most efficient
    > Automated recovery of high-value non-ferrous materials
    > Lower transportation, secondary processing and handling costs
  • Efficient and cost-effective
    > Uniform pulverisation allows unimpeded recovery of non-ferrous metals
    > Enclosed conveyor system reduces and prevents wind spillage
    > Copper wire fragments can be removed by metal sensing separator
  • Danieli Lynxs Heavy Duty Scrap and automobile Shredders are supplied with the following exceptional features as standard
    > High-inertia long-ife totally enclosed capped Rotor
    > Heavy-duty Rotor Bearing Housings
    > Rotor Lifting Device for easy and safe maintenance access
    > High impact resistant Top Discharge Grid
    > High impact resistant alloy steel liner plates
    > Hydraulically opened & latched Top Section for easy and safe maintenance access to
  • Middle Section liner plates
    > Hydraulically operated Top Discharge Grid Closing Door
    > High-speed single-stroke hydraulic Hammerpin Puller
    > Hydraulically fixed Anvil
    > Single unified base structure for increased stiffness & strength in vicinity of anvil
    > Inventive Lower Grid arrangement for increased discharge area
    > Separate replaceable Chute Nose fabrication
    > Separate replaceable Hinge Bracket between Base and Middle sections
    > Modified Middle Section Side Liner wear plates for long life
    > Reject Door
    > New ring frame Compression Feeder configuration
    > Integrated water based Dust Suppression System as standard
Maintenance

Infeed systems

  • Tilt Tables
    The Tilt Table is manufactured in heavy plate sufficient in strength to absorb impact forces during loading and is mounted on a separate frame.
    A single hydraulic cylinder is provided for lifting the table to the feeding position.
  • Infeed Conveyors
    The conveyor frame is constructed from heavy steel plate and rolled section to provide a massive rigid construction in the loading area; the sidewalls are constructed from thick steel plate.
    Within the side frames, labyrinth seals are installed to prevent lateral spillage and eliminate chain damage. The conveyor belt is an assembly of steel plate fabrications, stiffened and fitted with welded section ‘piano’ type hinges. All rollers and rails are manufactured from hardened steel alloy in order to reduce wear and ensure prolonged operational life.
Maintenance

Environmental Protection, Material Cleaning & Separation Equipment

  • Danieli Centro Recycling design, manufacture and install state of-the-art-scrap shredder air cleaning systems to ensure low dust emissions. Based upon closed-loop technology, our plants meet and exceed all current and projected prominent environmental requirements and legislation.
  • Unique separation plant configurations offer maximum metal recovery which may be simply coupled to practical off-line Shredder Light Fraction (SLF) processing alternatives.
Maintenance

Maintenance

  • Rotor Lifting Device for easy and safe maintenance access
  • Hydraulically opened & latched Top Section for easy and safe maintenance access to Middle Section liner plates
  • Hydraulically operated Top Discharge Grid Closing Door
  • Hydraulically fixed Anvil
Novelis experiences
energy saving on shredding lines

Danieli Centro Recycling innovates in shredder automation

The decoating line controls the demand of shredded material; When the layout configuration considers in-line continuous feeding, multiple starts and and stops of shredder motor and downstream occur. Danieli Automation MV ... Read more

DANIELI - Via Nazionale, 41 - 33042 Buttrio (UD) Italy

(39) 0432.1958111

info@danieli.com